Gas Processing Facility Development
Complete gas processing equipment including separators, pressure vessels, and metering systems.
Client
Dana Gas
Location
Sharjah, UAE
Year & Duration
2022
Project Value
$35M
Project Overview
Comprehensive supply of gas processing equipment for Dana Gas's new facility, including multi-phase separators, pressure vessels, and advanced metering systems. The project required precision engineering to ensure optimal gas separation and accurate flow measurement.
Team Size
Category
Project Gallery
Project Scope
- Design and manufacture of gas separators
- Pressure vessel fabrication and testing
- Metering system integration
- Skid-mounted package assembly
- Site installation supervision
Key Deliverables
- 12 three-phase separators
- 45 pressure vessels of various specifications
- Complete metering skid packages
- Piping and instrumentation
- Control system integration
Challenges
- Meeting tight tolerances for gas separation efficiency
- Ensuring measurement accuracy for custody transfer
- Desert site conditions and logistics
- Coordinating with international equipment suppliers
Solutions
- ImplementAdvanced CFD modeling for separator design optimizationed advanced project management systems
- Calibration and testing in certified facilities
- Specialized transportation and handling procedures
- Established vendor coordination protocols
Key Achievements
Gas separation efficiency exceeded 99.5%
Metering accuracy within ±0.1% specification
Project completed 2 weeks ahead of schedule
Awarded 'Supplier Excellence Award' by Dana Gas
Project Certifications
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