Petrochemical Complex Infrastructure
Large-scale pressure vessel manufacturing for petrochemical production facility expansion.
Client
Borouge
Location
Ruwais, UAE
Year & Duration
2023
Project Value
$52M
Project Overview
Comprehensive supply of pressure vessels, columns, and reactors for Borouge's petrochemical facility expansion. This project required advanced manufacturing techniques to handle exotic materials and complex geometries.
Team Size
Category
Project Gallery
Project Scope
- Manufacturing 180+ pressure vessels
- Distillation column fabrication
- Reactor vessel production
- Large-diameter storage tanks
- Complete testing and certification
Key Deliverables
- 180+ pressure vessels (5-120 tons)
- 15 distillation columns
- 8 reactor vessels with specialized internals
- 12 large storage tanks
- Complete ASME and API documentation
Challenges
- Working with exotic alloy materials
- Complex internal configuration requirements
- Managing large vessel transportation to site
- Meeting stringent cleanliness standards
Solutions
- Invested in specialized welding equipment and training
- Developed custom fabrication jigs and fixtures
- Coordinated with logistics providers for heavy-lift transport
- Implemented pharmaceutical-grade cleaning protocols
Key Achievements
Successfully fabricated vessels up to 120 tons
Zero welding repairs required during inspection
Completed project 3 weeks ahead of schedule
Secured long-term maintenance agreement
Project Certifications
Interested in Similar Solutions?
Let us help you achieve your project goals with the same level of excellence and commitment.